Packaging solutions
Packaging solutions that keep fresh and temperature‑sensitive products within target temperature during transport. At Inter Fresh Concepts we design and supply custom insulated packaging solutions built around your product, route and service level. Dutch manufacturing, more than 30 years of experience and HACCP and BRC packaging standards. We do not hand you a catalog item, we engineer the complete packaging concept with you.
Why choose custom insulated packaging solutions
Every cold chain is different. Shipment size, ambient profile, mode of transport and product sensitivity determine the build of your insulated packages. That is why we configure the insulation, the cooling media and the moisture control as a single system, then size it to your payload and box format.
- Purpose built cooling for your temperature target
Gelpacks, Ice Pack XL and hard cold elements are intended for shipping 2-8 degrees. For frozen products you use PCM gelpacks. -16 is easier to freeze than -21. -21 requires a completely different freezer. We help you choose the right PCM for your freezer capacity and your lane.
- Insulation matched to lane risk
Choose EPS for high insulation value and rigid protection, or paper-based liners when you need custom eco-friendly packaging solutions that are easy to recycle. We also provide custom protective packaging solutions with absorption and cushioning when moisture or handling is a factor.
- Custom rigid packaging solutions
EPS boxes in the size you need, tested for chilling and frozen applications. See our insulated EPS options under the polystyrene range at the dedicated page for EPS boxes and lids.
- Moisture and hygiene under control
Combine cooling with absorption. Intersorb pads, meatpads and fishpads keep packs clean and compliant when purge or meltwater can occur.
- Branding and compliance
Private label prints and labels support your brand presentation. All packaging materials are produced under HACCP and BRC packaging standards. Food-safe, leakproof and clean-room packed options are available on request.
- Flexible sizes and weights
At Inter Fresh Concepts we can make gelpacks in any size and weight. That allows us to optimise box fill, block-of-cold and loading pattern without wasting space or payload.
Looking for sustainable insulated cold packaging? Our portfolio includes paper-based liners and recyclable box builds. See EcoCoolBox and RecyCold ClimaLiner for high-performance paper insulation with strong thermal values.
Custom packing for different industries
Inter Fresh Concepts delivers sector-specific builds that meet your operational reality. Below are examples of how we approach key markets, with direct routes to the most relevant solution pages.
- Custom retail packaging solutions and custom packaging solutions for online sellers
For e-commerce and home delivery, we engineer compact insulated packages that are quick to assemble, curbside recyclable and carrier compliant. Typical builds combine paper-based liners with preconditioned gelpacks for 2-8 degrees, or PCM packs for frozen SKUs. Explore our approach to last‑mile under E-commerce packaging and review paper insulation options such as EcoCoolBox and RecyCold ClimaLiner.
- Custom pharmaceutical packaging solutions
Pharma and biotech lanes require tight 2-8 degrees control, validated pack-outs and robust outer packaging. We pair EPS boxes with verified gelpack configurations, or PCM when shipments must leave deep-frozen and stay below zero. See our pharma capabilities at Pharmaceutical packaging and consider rigid EPS insulated boxes for line-haul and airfreight.
- Custom food packaging solutions
Fresh meat, seafood, fruit and vegetables each have different moisture and temperature needs. We integrate cooling, absorption and insulation per commodity. • Meat: gelpacks for 2-8 degrees, EPS outer and dedicated meatpads to manage purge. Read more at Meat packaging. • Seafood: Ice Pack XL for long-lasting, even cooling, combined with absorbent fishpads and EPS for airfreight resilience. See our sector page under Seafood. • Fruit and vegetables: humidity-sensitive and often air-shipped. We specify insulated packaging with precise cooling capacity and minimal condensation. Learn more at Fruit packaging.
- Custom chemical packaging solutions
Temperature-sensitive reagents and specialty chemicals benefit from stable insulated packaging for shipping with defined cooling blocks. We combine rigid insulation with secure gelpacks and, if required, secondary containment and absorption.
- Custom liquid packaging solutions
For beverages, dairy concentrates and other liquids, we pair leakproof cooling elements with absorption and snug fitment to avoid movement and condensation inside the shipper. Builds are sized to your container geometry and case count.
- Custom cosmetic packaging solutions
Heat-sensitive skincare and cosmetics ship safely in compact, brandable sets that protect both temperature and presentation. Paper-based liners and light gelpacks are common choices for retail-ready unboxing and returns processing.
- Flowers and ornamentals
Temperature and humidity control in transit protects vase life and appearance. We design light, high-throughput systems for air cargo and domestic distribution. See our approach at Flower packaging.
If your product or route is not listed, please contact our specialists. We have a solution for every case.
Insulated packaging for shipping
Insulated packaging for shipping is a complete pack-out: insulation, cooling media, absorption and a loading plan matched to your box and payload. Your process is as important as the materials. Precondition the cooling, stabilise product temperature before packing, then close the system quickly to avoid thermal spikes.
- Temperature targets
Gelpacks, Ice Pack XL and hard cold elements are intended for shipping 2-8 degrees. When shipping frozen products, use PCM gelpacks. -16 is easier to freeze than -21. -21 requires a completely different freezer. Choose the PCM that matches your cold room or blast freezer capability.
- Cooling duration
There is no fixed cooling period for a packaging or ice pack, cooling element or gelpack. Performance depends on insulation value, cooling mass, ambient profile, box fill and handling. We have customers who reach 72h with the right combination of EPS or paper insulation and properly conditioned cooling blocks.
- Insulation choices
EPS offers high thermal resistance and strong corner protection, ideal for road and airfreight. Paper-based systems such as EcoCoolBox and RecyCold ClimaLiner deliver efficient, custom eco-friendly packaging solutions with simplified disposal for consignees.
- Moisture management
Keep the pack dry and hygienic by adding absorption under trays or around primary packs when needed, especially for meat and seafood. This protects labels, cartons and retail presentation.
- Pack-out discipline
Load cold side to cold side, avoid voids, and lock the cooling against the walls or lid where the heat load is highest. Tape or strap the lid to prevent air exchange.
For palletised freight or cross-dock exposure, we also design pallet-level thermal protection using high-performance covers that reduce radiant and convective gains. Need to validate a new lane or carrier service before peak season? Please contact our specialists for a rapid concept, sample pack-outs and documentation.
Questions? Please contact us. We are happy to help you! Please contact our specialists for certification documents. Keep it cool and fresh.